Step 1: Determine Your Required Flow Rate (LPH)
Your homogenizer must process your full daily production volume within your available operating window — typically one shift (8 hours) less cleaning and changeover time (1.5–2 hours), giving approximately 6 effective processing hours per day.
Formula: Required LPH = Daily production volume (litres) ÷ effective processing hours per day
Example: A 3,000 LPD dairy plant with 6 effective hours needs a minimum 500 LPH homogenizer. SEW recommends sizing 10–15% above the calculated minimum to allow for production growth.
| Daily Production | Effective Hours | Min. Homogenizer Size |
|---|---|---|
| 500 LPD | 6 hrs | ~85 LPH → 100 LPH unit |
| 3,000 LPD | 6 hrs | ~500 LPH (SHM-500) |
| 6,000 LPD | 6 hrs | ~1,000 LPH |
| 15,000 LPD | 6 hrs | ~2,500 LPH |
| 30,000 LPD | 6 hrs | ~5,000 LPH |
Step 2: Specify the Operating Pressure
Required homogenisation pressure depends on the product and the target fat globule size:
| Product | First Stage (kg/cm²) | Second Stage (kg/cm²) |
|---|---|---|
| Standard pasteurised milk | 150–175 | 30–50 |
| UHT milk | 175–200 | 30–50 |
| Ice cream mix | 200–250 | 30–60 |
| Cream (high-fat) | 100–150 | 20–40 |
| Juice / beverage | 100–150 | 20–40 |
SEW TITAN Series operates at 2,000–3,000 PSI (140–210 kg/cm²), covering standard dairy and food processing requirements.
Step 3: Choose the Number of Stages
1-stage: Suitable for juices, beverages, and applications where basic emulsification (not sub-micron fat reduction) is sufficient.
2-stage (recommended for dairy): The second stage at 30–50 kg/cm² prevents re-clustering of fat globules after primary break-up. Required for IS 13688-compliant milk processing and ice cream with premium mouthfeel.
Step 4: Specify the Material of Construction (MOC)
- SS 304: Standard for milk, cream, and neutral-pH food products
- SS 316: Required for acidic products (fruit juices, fermented products) or aggressive CIP cleaning chemicals (nitric acid, peracetic acid)
SEW TITAN homogenizers use SS 304 / SS 316 construction with 22mm Tungsten Carbide Coated pistons.
Step 5: Confirm Power and Utilities
| Capacity | Approximate Motor Power |
|---|---|
| 100–200 LPH | 1.5–5 HP |
| 500 LPH | 7.5 HP |
| 1,000 LPH | 15–20 HP |
| 2,500 LPH | 30–40 HP |
| 5,000 LPH | 50 HP |
All SEW TITAN homogenizers are supplied with Hindustan Motors (or equivalent Indian-brand) motor as standard. Confirm your site's available power (voltage, phase) before ordering.
Step 6: Confirm CIP Compatibility
If your plant uses CIP (Clean-in-Place), confirm that the homogenizer is CIP-compatible — meaning all internal passages can be reached by cleaning solution without disassembly, and all wetted materials resist your CIP chemicals (caustic soda NaOH and nitric acid HNO₃ are standard in dairy). SEW TITAN Series homogenizers are designed for CIP operations.
Frequently Asked Questions
Can SEW supply a homogenizer for a turnkey ice cream plant?
Yes. SEW supplies complete turnkey ice cream plants including the homogenizer, pasteurisation tank, ageing vat, PHE cooler, centrifugal pump, SS piping, and commissioning. Contact SEW with your daily capacity requirement for a full project quotation.
What is a realistic budget for a 500 LPH dairy homogenizer in India?
SEW quotes on a project basis — pricing depends on capacity, pressure rating, MOC, motor specification, and accessories. Contact SEW with your full specification for a formal quotation. Standard delivery is 3–6 weeks from PO and advance payment receipt.
How do I know if I need a homogenizer or a high shear mixer?
For commercial milk sale in India, a high-pressure homogenizer (IS 13688-compliant) is required — a high shear mixer cannot achieve the required fat globule reduction. For sauces, dressings, or beverages where sub-micron emulsification is not required, a high shear mixer may be sufficient. Contact SEW with your product specification and we will recommend the appropriate equipment.
Does SEW manufacture homogenizers in Nashik?
Yes. SEW manufactures the TITAN Series at our own facility at Plot W-160, M.I.D.C. Ambad, Nashik, Maharashtra — ISO 9001:2000 certified by TUV SUD. All units are built to order at your exact specification, not catalogue items pulled from stock.
