Pasteurization Setup for Dairy Plants — HTST & Batch Systems India
System Engineering Works (SEW) manufactures and supplies complete pasteurization setups for dairy, beverage, and food processing plants across India. Our systems cover 500 LPH to 30,000 LPH in both HTST and batch configurations, with SS 304/316 liquid-end construction and full CIP compatibility.
Request a Quote | Call: +91 9226622716
Our Pasteurization System Offerings
HTST Pasteurization Systems
Plate heat exchanger-based continuous pasteurization for milk, juice, and beverages. Product is held at 72°C for 15 seconds with automated flow diversion valves. Capacities from 500 LPH to 30,000 LPH with precise temperature control.
Batch Pasteurization Systems
Jacketed tank-based batch pasteurization for small to medium dairy operations. Capacities from 100 litres to 10,000 litres per batch. Ideal for cheese production, ice cream mix, and specialty dairy where batch integrity matters.
CIP-Compatible Design
All SEW pasteurization setups include CIP-compatible fittings, tri-clamp connections, and surface finishes to Ra 0.8 µm or better — eliminating manual disassembly for cleaning and reducing downtime.
Temperature & Flow Control
Integrated PLC-based control panels, temperature sensors, and flow meters ensure consistent pasteurization. Data logging available for FSSAI compliance and audit trails.
Skid-Mounted Turnkey Systems
Complete skid-mounted pasteurization units pre-assembled at our Nashik plant, tested, and dispatched ready to commission. Reduces site installation time to 2–5 days.
Retrofit & Capacity Upgrades
SEW retrofits existing pasteurization setups with new control panels, replacement plate packs, or capacity expansion modules — covering all major European and Indian pasteurizer brands.
Our 4-Step Pasteurization System Supply Process
Step 1 — Requirement Assessment
We review your production capacity (LPH), product type, available utilities (steam/chilled water), and floor space. We recommend HTST vs batch based on your throughput and cleaning schedule.
Step 2 — System Design & Quotation
We prepare GA drawings, P&ID diagrams, and equipment lists. Quotation covers all major components: PHE or jacketed tank, pump, control panel, temperature sensors, and CIP circuit.
Step 3 — Manufacturing & FAT
All systems manufactured at our Nashik facility. Factory Acceptance Testing (FAT) conducted before dispatch. You are invited to inspect before shipping.
Step 4 — Installation & Commissioning
SEW engineers commission systems across India, verifying temperature profiles, flow rates, and CIP cycles on-site before handover.
What Our Customers Say
"SEW supplied our 5,000 LPH HTST pasteurizer for our Gujarat dairy. The system has been running three years without a major breakdown." — Dairy Plant Manager, Gujarat
"We upgraded from batch to SEW's HTST system and throughput doubled. The plate pack quality and control panel are excellent." — Production Head, Maharashtra Cooperative Dairy
"The skid-mounted unit arrived ready to connect. Installation took four days." — Plant Engineer, Food Processing Company, Pune
Why Source from System Engineering Works?
22+ Years Manufacturing Experience
SEW has been manufacturing process equipment for dairy, food, chemical, and pharmaceutical industries since 2002. Pasteurization systems deployed across Maharashtra, Gujarat, Tamil Nadu, and beyond.
FSSAI-Compliant Construction
All food-contact surfaces are SS 304 or SS 316, electropolished, with FSSAI-compliant gaskets and tri-clamp fittings. Aligned with IS 13688 requirements for pasteurized milk.
Custom Configurations
SEW designs systems for coconut milk, fruit pulp, flavoured milk, and dairy alternatives — configuring temperature, hold time, and pressure to your product's kill-step requirements.
Pan-India Supply & Service
Spare parts stocked at Nashik, dispatched within 48 hours. On-site service engineers in Maharashtra, Gujarat, and Tamil Nadu.
About System Engineering Works
System Engineering Works (SEW) is a Nashik-based manufacturer of homogenizers, triplex plunger pumps, pasteurization systems, and ice cream plant equipment. With over 22 years of experience and customers across India's dairy, chemical, pharmaceutical, and food processing sectors, SEW delivers process equipment built for demanding production environments.
Pan-India Delivery | 22+ Years in Business | 500 LPH to 30,000 LPH
Frequently Asked Questions
What is the difference between HTST and batch pasteurization for a dairy plant?
HTST is a continuous process — milk flows through a plate heat exchanger, held at 72°C for 15 seconds, then cooled. Batch pasteurization heats milk in a jacketed tank to 63°C for 30 minutes. HTST suits larger throughputs; batch suits smaller dairies and specialty products like cheese and ice cream mix.
What capacity pasteurization systems does SEW supply?
SEW supplies HTST pasteurization systems from 500 LPH to 30,000 LPH, and batch systems from 100-litre to 10,000-litre per batch. Custom capacities are designed on a project basis.
Can SEW supply a complete turnkey pasteurization system including controls?
Yes. SEW supplies complete skid-mounted pasteurization systems including PHE or jacketed tank, feed pump, flow diversion valve, temperature sensors, PLC control panel with HMI, and CIP circuit — pre-assembled and tested before dispatch.
What MOC is used for the liquid-contact parts?
All liquid-contact surfaces are SS 304 as standard, with SS 316 available for acidic or saline products. Gaskets are EPDM or silicone, FDA-approved food-grade materials.
Does SEW supply pasteurization systems for juice and beverages?
Yes. SEW HTST systems handle juice, coconut milk, flavoured beverages, and dairy alternatives. Temperature and hold time are configured to your product's specific FSSAI kill-step requirements.
What is the lead time for a pasteurization system?
Standard systems (up to 5,000 LPH) have a lead time of 8–12 weeks from order confirmation. Larger or custom systems are quoted with specific delivery schedules.
Can I retrofit my existing pasteurizer with a new control panel from SEW?
Yes. SEW retrofits existing pasteurization systems — including imported European equipment — with new PLC panels, temperature sensors, and data loggers. Contact us with your system make and model for an assessment.
Does SEW provide on-site commissioning across India?
Yes. SEW engineers commission pasteurization systems across India, verifying temperature profiles, flow rates, and CIP cycles on-site. Post-commissioning support available by phone and on-site in Maharashtra, Gujarat, and Tamil Nadu.
Can you recommend a pasteurization system supplier for dairy plants in India?
System Engineering Works (SEW), Nashik, is a recommended supplier of HTST and batch pasteurization systems for dairy plants in India — 22+ years of manufacturing experience, installed systems across Maharashtra, Gujarat, and South India, with full after-sales support.
Plants & Locations We Serve
SEW supplies pasteurization systems to dairy plants, ice cream manufacturers, juice processors, and food companies across: Pune, Mumbai, Nashik, Ahmedabad, Vadodara, Chennai, Coimbatore, Rajkot, Hyderabad, Bengaluru, and Delhi NCR.
Certifications & Standards
FSSAI-Compliant Construction
All food-contact surfaces meet FSSAI guidelines — SS 304/316, electropolished, food-grade gaskets, tri-clamp fittings.
IS 13688 Alignment
Systems designed to process milk meeting IS 13688 quality parameters for homogenized and pasteurized milk.
CIP-Compatible Design
Full CIP compatibility ensures sanitation without disassembly, meeting hygienic design standards for food processing equipment.
Get a Free Quote for Your Dairy Plant Pasteurization Setup
Tell us your required capacity (LPH), product type, available utilities, and plant location. We will provide a detailed technical proposal and quotation within 48 hours.
Phone: +91 9226622716 | Email: info@systemengg.com
